Supplier Quality Manager in the automotive industry (battery tray)

Term:

2024/07 – 2024/10

Supplier Quality Manager in the automotive industry

 

Branch:

  • Metal industry
  • Industrialization of High-Voltage Periphery

Turnover:

  • 155,5 billion €

Employees:

  • approx. 155 000
  • Approximately 50 at the location

Situation in the company:

  • Supplier is based in Spain and is not capable of producing quality parts

Country:

  • Germany
  • Spain

Task:

  • Training at BMW: Getting to know the responsibilities, stakeholders, BMW structure and the product
  • Process and supplier support: Deepening the production processes at the supplier for bonding, welding and powder coating
  • Knowledge transfer and delivery preparation: Ensuring knowledge transfer and preparing the first delivery measures:
  • On-site support at the supplier: daily meetings, process management, preparation of a weekly report and troubleshooting
  • Training and adaptation: introduction of a new manager, restructuring of responsibilities due to personnel rotations and continuous maintenance of the LOP (List of Open Points)

Measures:

  • On-site support at the supplier: daily meetings, process management, preparation of a weekly report and troubleshooting
  • Training and adaptation: introduction of a new manager, restructuring of responsibilities due to personnel rotations and continuous maintenance of the LOP (List of Open Points)

Successes:

  • Progress on open tasks: The open points in the LOP list were reduced from 154 to 39, while the number of points increased by a further 30
  • Increased efficiency: The measures led to a successful increase in efficiency, which is reflected in the continuous processing of tasks
  • Documentation and process control: Preparation of weekly reports and clear documentation requirements improved the overview and control of the production processes

Special challenge:

  • Complex supplier coordination: Coordination with the supplier and its subcontractors in order to identify risks at an early stage and initiate measures 
  • Revision of reports: After the first report was positively accepted, a revised version was requested
  • Personnel changes: Reassignment of tasks and responsibilities due to personnel rotations required ongoing adaptation of the team and processes
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