Supplier Quality Manager in the automotive industry (battery tray)
Term:
2024/07 – 2024/10
Supplier Quality Manager in the automotive industry
Branch:
- Metal industry
- Industrialization of High-Voltage Periphery
Turnover:
- 155,5 billion €
Employees:
- approx. 155 000
- Approximately 50 at the location
Situation in the company:
- Supplier is based in Spain and is not capable of producing quality parts
Country:
- Germany
- Spain
Task:
- Training at BMW: Getting to know the responsibilities, stakeholders, BMW structure and the product
- Process and supplier support: Deepening the production processes at the supplier for bonding, welding and powder coating
- Knowledge transfer and delivery preparation: Ensuring knowledge transfer and preparing the first delivery measures:
- On-site support at the supplier: daily meetings, process management, preparation of a weekly report and troubleshooting
- Training and adaptation: introduction of a new manager, restructuring of responsibilities due to personnel rotations and continuous maintenance of the LOP (List of Open Points)
Measures:
- On-site support at the supplier: daily meetings, process management, preparation of a weekly report and troubleshooting
- Training and adaptation: introduction of a new manager, restructuring of responsibilities due to personnel rotations and continuous maintenance of the LOP (List of Open Points)
Successes:
- Progress on open tasks: The open points in the LOP list were reduced from 154 to 39, while the number of points increased by a further 30
- Increased efficiency: The measures led to a successful increase in efficiency, which is reflected in the continuous processing of tasks
- Documentation and process control: Preparation of weekly reports and clear documentation requirements improved the overview and control of the production processes
Special challenge:
- Complex supplier coordination: Coordination with the supplier and its subcontractors in order to identify risks at an early stage and initiate measures
- Revision of reports: After the first report was positively accepted, a revised version was requested
- Personnel changes: Reassignment of tasks and responsibilities due to personnel rotations required ongoing adaptation of the team and processes